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Public Hearing on the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades ProjectCity of Dubuque City Council all 311[ON:I=F-301►1616"1c" Copyrighted October 6, 2025 ITEM TITLE: Public Hearing on the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades Project SUMMARY: Proof of publication on notice of public hearing to consider City Council adopt the attached resolution approving the plans, specifications, form of contract, and estimated cost of $2,950,000.00 for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades project, and City Manager recommending approval. RESOLUTION Giving final approval to, and confirmation of, plans, specifications, form of contract and estimate of cost for the 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project SUGGUESTED Receive and File; Adopt Resolution(s) DISPOSITION: ATTACHMENTS: 1. MVM Memo 2. Staff Memo, Public Hearing, WRRC Industrial Controls Project, 9-30-2025 3. Public Hearing Resolution, Letter, Bond Counsel, WRRC Ind Ctrl Page 1092 of 1264 THE CITY OF Dubuque DUB TEE All -America City Masterpiece on the Mississippi � pp 13 z°°'"*° zoi720zoi9 TO: The Honorable Mayor and City Council Members FROM: Michael C. Van Milligen, City Manager SUBJECT: Public Hearing on the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades Project [Project No: 43815000171 DATE: October 1, 2025 Water & Resource Recovery Center Director Deron Muehring is recommending City Council adopt the attached resolution approving the plans, specifications, form of contract, and estimated cost of $2,950,000.00 for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades project. Funding for the Industrial Controls Upgrade project [4381500017] was approved by the City Council as part of the Fiscal Year 2025 budget. The total project cost was originally estimated to be $3 million and was to be funded over three years through a combination of Sanitary Sewer Construction Funds and State Revolving Fund loans. I concur with the recommendation and respectfully request Mayor and City Council approval. Mic ael C. Van Milligen MCVM:sv Attachment cc: Crenna Brumwell, City Attorney Cori Burbach, Assistant City Manager Deron Muehring, Water & Resource Recovery Center Director Page 1093 of 1264 THE C DUUB*FE Masterpiece on the Mississippi TO: Michael C. Van Milligen, City Manager FROM: Deron Muehring, Water & resource Recovery Center Director Dubuque Atl•Amerin Cily 2007-2012.2013 2017*2019 SUBJECT: Public Hearing on the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades Project [Project No: 4381500017] DATE: September 30, 2025 INTRODUCTION The purpose of this memorandum is to request holding a public hearing and approve the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades project (Project). BACKGROUND The Water & Resource Recovery Center (WRRC) is a critical part of Dubuque's public infrastructure, providing wastewater treatment services for residential, commercial, and industrial users throughout the region. The facility underwent a major upgrade in 2013, which included the installation of automated control systems that act as the `brains' of the WRRC across multiple buildings, telling treatment equipment when to turn on, off, or adjust, while also monitoring overall performance. Following the COVID-19 pandemic, the WRRC's control equipment began to face unexpected challenges. Global supply chain disruptions caused manufacturers to shift their limited resources away from supporting older equipment models into their new product lines. As a result, many electrical components that would typically remain supported for 20 years or more were prematurely discontinued. This has made it increasingly difficult, and in some cases impossible, to find replacement parts for key control systems. To address this issue, a multi -phase capital improvement project was developed to modernize the WRRC's control systems. Funding for the Industrial Controls Upgrade project [4381500017] was approved by the City Council as part of the Fiscal Year 2025 budget. The total project cost was originally estimated to be $3 million and was to be funded over three years through a combination of Sanitary Sewer Construction Funds and State Revolving Fund loans. In September 2025, the City Council adopted Resolution 303-25, authorizing the public bidding process and setting a public hearing on the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades project (Project). Page 1094 of 1264 DISCUSSION The Industrial Controls Upgrade project will be implemented in multiple phases to ensure continuity of operations and minimize disruption to critical treatment processes. Each phase will target a subset of buildings, allowing for a controlled transition to modern control infrastructure while maintaining full facility functionality. Phase I, the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades (Project), will focus on Building 10 (Headworks) and Building 75 (Solids Handling). These buildings were prioritized due to the complexity of their control systems, and the critical nature of their processes. Notably, Building 75 contains the largest number of electrical control components at the WRRC. Replacing this equipment early addresses a high -priority area and also creates an opportunity to salvage the functional legacy components which can be used in the event of electrical control failure in other buildings before their scheduled upgrades. The project construction work will span nearly two years from bid opening to final acceptance. After the contract award, the contractor will prepare and submit shop drawings for engineer review. Once approved, the contractor will order the electrical control equipment which has a long lead time. Delivery of the electrical control components is not expected until late 2026, with installation, testing, and commissioning continuing into mid-2027. The schedule for the Project is as follows: Initiate Public Bidding Process September 15, 2025 Publish Notice to Bidders, Advertise for Bids September 16, 2025 Publish Public Hearing Notice on Plans & Specs September 19, 2025 Public Hearing on Plans & Specifications October 6, 2025 Receipt of Bids (Bid Letting) October 23, 2025 Award Construction Contract November 3, 2025 Final Completion August 25, 2027 The estimate of probable construction cost for the Project is $2,950,000.00. The estimate of all Project costs, including engineering and construction costs, is as follows: Description Cost Estimate Engineering Design $110,000 Construction Contract $2,950,000 Contingency (5%) $147,500 Administration and Construction Engineering $105,000 Total Construction Cost Estimate $3,212,500 The explosion that occurred in Building 75 in early December 2024, caused significant damage to a portion of the Building 75 motor control center (MCC) which houses the building's electrical control systems. 2 Page 1095 of 1264 Following the December 2024 explosion, the City worked with engineering consultant Strand Associates to assess the full extent of the damage and determine how it would affect the broader electrical and process systems in the building. One of the modifications that came about was to shift the Building 75 MCC eastward into the former operator control room which was damaged by the explosion. The December 2024 event is a covered cause of loss under the City's insurance policy. The total cost of the loss is currently estimated at between $3 million and $4 million. Of that amount, approximately $966,000 is associated with the cost to replace the damaged portion of the electrical controls in Building 75. The work to replace the damaged electrical controls in the Building 75 MCC will be accomplished as part of the 2025 WRRC MCC Communications and PLC Upgrades Project. These expenses are to be funded through insurance proceeds, which are to be reflected in the Fiscal Year 2026 CIP Budget as part of Fiscal Year 2026 Budget Amendment. RECOMMENDATION I recommend the City Council conduct a public hearing and approve the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades project. BUDGET IMPACT The funding plan for the Project is as follows: Project Fiscal Year Fund Description Fund Amount 4381500017 2025 Sanitary Sewer Fund $350,000 4381500017 2025 SRF Loan $750,000 4381500017 2027 Sanitary Sewer Fund $923,705 4381500017 2027 SRF Loan $76,295 4381500017 2028 SRF Loan $146,500 4381500019 2026 Insurance Proceeds $966,000 Total Project Funding $3,212,500 ACTION TO BE TAKEN I respectfully request holding a public hearing and adopting the attached resolution approving the plans, specifications, form of contract, and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades project. Attach. cc: Crenna Brumwell, City Attorney Jenny Larson, Chief Financial Officer Tony Brietbach, Purchasing and Risk Manager 3 Page 1096 of 1264 D Q R S EY DORSEY+WHITNEY LLP September 30, 2025 VIA EMAIL Jenny Larson Chief Financial Officer Dubuque, Iowa Re: 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project Our File No. 430411-22 Dear Jenny: We have prepared and attach the proceedings related to the hearing on, and approval of, the plans and specifications, form of contract and estimate of cost for the 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project. The materials attached include the following items: 1. Minutes of the October 6, 2025, City Council meeting covering the hearing on the plans and specifications. If there are no objections filed and if there are no objectors present at the meeting, please insert the word "no" in the blank space provided. If there are objectors, they should be listed with their names and the nature of their objections. 2. Resolution finally approving and confirming plans, specifications and form of contract. 3. Attestation Certificate with respect to the validity of the transcript. As these proceedings are completed, please return one fully executed copy to our office. If you have any questions, please contact Emily Hammond or me. Best regards, David D. Grossklaus John P. Danos Attachments cc: Deron Muehring Crenna Bramwell Adrienne Breitfelder Strand Associates, Inc. 8oi Grand Avenue I Suite 41001 Des Moines, IA 15o3og-800z IT 515.283.1000 I dorsey.com Page 1097 of 1264 Dubuque / 43041 I-22 / Letting (Hrg Only) (WRRC Ind Ctrls) MINUTES OF MEETING TO APPROVE PLANS AND SPECIFICATIONS, FORM OF CONTRACT AND ESTIMATE OF COST 430411-22(L) Dubuque, Iowa October 6, 2025 The City Council of the City of Dubuque, Iowa, met on October 6, 2025, at 6:30 p.m., at the Historic Federal Building, 350 W. 6th St, Second Floor Council Chambers, Dubuque, Iowa, pursuant to published notice. The Mayor presided and the roll was called showing the following members of the Council present and absent: Present: Mayor Cavanagh, Council Members Farber, Jones, Resnick Roussell Sprank Wethal. Absent: - - Other Business- - PUBLIC HEARING The Mayor announced that this was the time and place set for hearing on the plans and specifications, form of contract and estimate of cost for the proposed 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project. Upon investigation, it was found that no persons had appeared and filed objections to the proposed plans, specifications, form of contract and estimate of cost for the 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project as follows: (Insert the word "no" in the blank space above or list here the names of objectors and the types of objections, if any are filed.) -I- DORSEY & WHITNEY LLP, ATTORNEYS, DES MOINES, IOWA Dubuque / 43041 I-22 / Letting (Hrg Only) (WRRC Ind Ctrls) The City Council heard said objectors and evidence for or against the proposed 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project; whereupon, the Mayor declared the hearing closed. MOTION TO APPROVE RESOLUTION Council Member Wethal introduced the following resolution and moved its adoption, seconded by Council Member Jones; and after due consideration thereof by the City Council, the Mayor put the question upon the motion and the roll being called, the following named Council Members voted: Ayes: Roussell, Sprank, Resnick, Jones, Wethal, Cavanagh, Farber. Nays: Whereupon, the Mayor declared the said motion duly carried and the resolution adopted as follows: -2- DORSEY & WHITNEY LLP, ATTORNEYS, DES MOINES, IOWA Dubuque / 430411-22 / Letting (Hrg Only) (WRRC Ind Curls) RESOLUTION NO. 326-25 Resolution giving final approval to, and confirmation of, plans, specifications, form of contract and estimate of cost for the 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project WHEREAS, the City Council of the City of Dubuque, Iowa, has heretofore given preliminary approval to the plans, specifications, form of contract and estimate of cost (the "Contract Documents") for the proposed 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project (the "Project'), as described in the notice of hearing on the Contract Documents for the Project; and WHEREAS, a hearing has been held on the Contract Documents on October 6, 2025; NOW, THEREFORE, Be It Resolved by the City Council of the City of Dubuque, Iowa, as follows: Section 1. The Contract Documents referred to in the preamble hereof are hereby finally approved, the prior action of the City Council giving preliminary approval is hereby finally confirmed, and the -Project, as provided ct Documentsris-necessary-an"esir_able. Section 2. All resolutions or parts of resolutions in conflict herewith are hereby repealed to the extent of such conflict. Passed and approved October 6, 2025. Mayor Attest: Assistant City Clerk -3- DORSEY & WHITNEY LLP, ATTORNEYS, DES MOINES, IOWA Dubuque / 430411-22 / Letting (Hrg Only) (WRRC Ind Ctrls) • • Other Business- On motion and vote, the meeting adjourned. Attest: Assistant City Clerk Mayor -4- DORSEY & WHITNEY LLP, ATTORNEYS, DES MOINES, IOWA Dubuque / 430411-22 / Letting (Hrg Only) (WRRC Ind Ctrls) ATTESTATION CERTIFICATE: STATE OF IOWA DUBUQUE COUNTY SS: CITY OF DUBUQUE I, the undersigned, Assistant City Clerk of the City of Dubuque, Iowa, hereby certify that the attached is a true, correct and complete transcript of the proceedings had and action taken by the City Council up to the present time in connection with the 2025 Water & Resource Recovery Center MCC Communication and PLC Upgrades Project, including a true, correct and complete copy of the resolution referred to in such minutes. WITNESS MY HAND this 1( day of ('% �-,-Ac, 2025. �v Assistant City Clerk -5- DORSEY & WHITNEY LLP, ATTORNEYS, DES MOINES, IOWA STATE OF IOWA SS: DUBUQUE COUNTY CERTIFICATE OF PUBLICATION I, Kathy Goetzinger, a Billing Clerk for Woodward Communications, Inc., an Iowa corporation, publisher of the Telegraph Herald, a newspaper of general circulation published in the City of Dubuque, County of Dubuque and State of Iowa; hereby certify that the attached notice was published in said newspaper on the following dates: 09/19/2025 and for which the charge is 44.97 a t4 -� Subscribed to before me, a Notary Public Ina d for Dubuque County, Iowa, this 19th day of September, 2025 Notary P b 'c in and for Dubuque ounty, Iowa. wmi] PAPEmber 199659ion Expires2025 Ad text CITY OF DUBUQUE, IOWA OFFICIAL NOTICE PUBLIC NOTICE: is hereby given that the Dubuque City Council will conduct a public hearing on the 6th day of October, 2025 at 6:30 p.m., in the Historic Federal Building, 350 W. 6th Street, 2nd floor, Dubuque, Iowa, at which meeting the City Council proposes to hold a public hearing on the proposed plans, specifications, form of contract and estimated cost for the 2025 Water & Resource Recovery Center MCC Communications and PLC Upgrades Project. The scope of the Project is as follows: The work includes demolition and replacement of existing motor control centers (MCCs), supervisory control centers (SCCs), and associated electrical components at Buildings 10 and 75 of the Water & Resource Recovery Center. The contractor will remove outdated MCC and SCC equipment. New factory -assembled MCC and SCC units will be provided, including Ethernet -enabled starters, updated variable frequency drive (VFD) communication adapters, new PLC hardware, and power meters. The contractor will install new network racks, junction boxes, conduits, and power connections to integrate the upgraded equipment with the facilitys SCADA system. At the meeting, the City Council will receive oral and written comments from any resident or property owner of said City to the above action. The official City Council agenda will be posted the Friday before the meeting and will contain public input options. The agenda can be accessed at https://dubuqueia.portal.civicclerk.com/ or by contacting the City Clerk's Office at 563-589-4100, ctyclerk@cityofdubuque.org. Written comments on the public hearing may be submitted to the City Clerk's Office by email at ctyclerk@cityofdubuque.org or by mail to City Hall, 50 W. 13th St., Dubuque, IA 52001, before the scheduled hearing. The City Council will review all written comments at the time of the hearing. Documents related to the public hearing are on file in the City Clerk's Office and may be viewed Monday through Friday between 8:00 a.m. and 5:00 p.m. Individuals requiring special assistance should contact the City Clerk's Office as soon as feasible. Deaf or hard -of -hearing individuals can use Relay Iowa by dialing 711 or (800) 735-2942. Published by order of the City Council given on the 15th day of September 2025. Adrienne N. Breitfelder, CMC, City Clerk 1 t 9/19