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Westside Water System Imrpovements Contracts A, B and C Acceptance and Release of Retainage Copyrighted January 7, 2019 City of Dubuque Consent Items # 13. ITEM TITLE: Westside WaterSystem Improvements ContractsA, B, and C Acceptance and Release of Retainage SUMMARY: City Manager recommending acceptance of the construction contracts and release of retainage for the Westside Water System Improvements ContractA: English Mill Road / North Cascade Road Water Main Extension; Contract B: English Mill Pumping Facility; and Contract C: Highway 20 Water Main Extension Projects as completed by Portzen Construction, Inc. RESOLUTION Accepting the Westside Water System Improvements, ContractA— English Mill Road / North Cascade Road Water Main Extension; Contract B — English Mill Pumping Facility; and Contract C — Highway 20 Water Main Extension, Project and Authorizing Final Payments to the Contractor SUGGESTED DISPOSITION: Suggested Disposition: Receive and File;Adopt Resolution(s) ATTACHMENTS: Description Type Westside Water System Improvements-MVM Memo City Manager Memo Staff Memo Staff Memo Acceptance Resolution Resolutions THE CITY OF Dubuque � AIFA�erlwGh UB E '�� III► Masterpiece on the Mississippi Z°°'�w'2 7A13 2017 TO: The Honorable Mayor and City Council Members FROM: Michael C. Van Milligen, City Manager SUBJECT: Westside Water System Improvements Contract A: English Mill & North Cascade Road Water Main Extension Contract B: English Mill Pumping Facility Contract C: Highway 20 Water Main Extension Project Acceptance and Release of Retainage DATE: December 29, 2018 Water Department Manager Denise Blakeley Ihrig recommends City Council acceptance of the construction contracts and release of retainage for the Westside Water System Improvements Contract A: English Mill & North Cascade Road Water Main Extension ($1 ,122,044.14); Contract B: English Mill Pumping Facility ($968,738.15); and Contract C: Highway 20 Water Main Extension Projects ($456,617.36) completed by Portzen Construction, Inc. in the total amount of $2,547,399.65, which is 5.47°k over the bid amount of$2,440,715.25. The final project construction costs were $230,600.35 or 8.22°k less than the total requested budget of IDNR SRF loan plus local construction funds. I concur with the recommendation and respectfully request Mayor and City Council approval. �1.� ��.�, i�,� Mic ael C. Van Milligen �� � MCVM:jh Attachment cc: Crenna Brumwell, City Attorney Teri Goodmann, Assistant City Manager Cori Burbach, Assistant City Manager Denise Blakeley Ihrig, Water Department Manager THE CTTY OF Dubuque �" ui���eNe�ary DUB E '�I}I��' Masterpiece on the Mississippi �°' Z°'Z 2013 2017 TO: Michael C. Van Milligen, City Manager FROM: Denise Blakeley Ihrig, Water Department Manager DATE: 2 January 2019 RE: Westside Water System Improvements Contract A: English Mill & North Cascade Road Water Main Extension Contract B: English Mill Pumping Facility Contract C: Highway 20 Water Main Extension Project Acceptance and Release of Retainage INTRODUCTION The enclosed resolution provides for the acceptance of the construction contracts and release of retainage for the Westside Water System Improvements Contract A: English Mill & North Cascade Road Water Main Extension, Contract B: English Mill Pumping Facility; and Contract C: Highway 20 Water Main Extension projects. BACKGROUND In December 2016, the City of Dubuque purchased the Vernon Water Tower, Vernon water system and the Barrington Lakes water system from Central lowa Water Association (CIWA). The intent of the City's purchase was to assist these communities in becoming compliant with lowa Department of Natural Resources (IDNR) standards and provide the necessary back-up water supply and fire suppression by connecting them directly to the City's water supply. The City has honored the agreement with CIWA and met the IDNRs requirements through the construction a water supply connection from the City of Dubuque's water system to Vernon and Barrington Lakes. The connection and provision of water supply to the two systems was completed ahead of the December 31 , 2017 deadline, through the award of three separate contracts. Each of the competitively bid contracts were awarded to the low bidder Portzen Construction, Inc. and approved bythe IDNR. For the City to meet the strict IDNR water operating permit connection completion date, it was necessary for the City to seek financial assistance. The City turned to the IDN R State Revolving Fund (lowa SRF) program and secured project funding in the form of a low interest loan. The loan will be paid via local Water Construction Funds and the English Ridge, North Cascade, and South Pointe Housing TIFs. The TIFs are scheduled to jointly reimburse up to an estimated $2,466,270.00 of the total construction costs, as funds are available. Each contract is described as follows: Contract A: Enqlish Mill Road & North Cascade Road Water Main Extension The extent of the work consisted of the construction of a 12-inch water main from near the intersection of Stone Valley Drive and English Mill Road headed south to North Cascade Road and along North Cascade Road headed west to near the intersection of Highway 20. A water main extension into Barrington Lakes Subdivision at Barrington Drive along with a pressure control station was also part of the project. The project consisted of approximately 11 ,000 LF of 12-inch water main, including approximately 875 LF of 12-inch ductile iron pipe and 10,125 LF of 12-inch poly vinyl chloride (PVC) pipe. Portions of the PVC water main were directionally drilled. The project also included various water main appurtenances including: fittings, resilient seat gate valves, fire hydrants, mechanical and push-on joint restraints, etc. Rock was anticipated and encountered during the water main installation. Finally, erosion control including silt fence, rolled erosion control product, topsoil and removal and replacement, along with seeding was finished in 2018. Contract B: Enqlish Mill Road Pumpinq Facility The extent of the work consisted of the construction of a new pumping facility to create a new pressure zone (Zone 7) in the City of Dubuque's distribution system. The major components of the contract included the construction of a new 40'x50' block and brick building, with two 125 HP booster pumps, ductile iron process piping, electrical, plumbing and mechanical components, standby power and site work (including PCC parking and driveway, site grading, fencing, seeding and 12-inch DIP water main installation including valves and fittings). Contract C: Hiqhway 20 Water Main Extension The extent of the work included the installation of a 12-inch water main from the end of an existing water main located approximately 1 ,000 LF north of the North Cascade Road and Highway 20 intersection headed north to a connection with the existing water main at the cul-de-sac of Forest Ridge Drive. The connection at Forest Ridge Drive was via construction of a pressure control station. The project also included approximately 3,700 LF of 12-inch PVC water main, along with various water main appurtenances including: fittings, resilient seat gate valves, fire hydrants, mechanical and push-on joint restraints, etc.; as well as erosion control including silt fence, topsoil removal and replacement, and seeding, which were completed in 2018. DISCUSSION Each contract was approved and awarded by the City Council and the Department of Natural Resources State Revolving Fund (SRF) agency. The following bulleted paragraphs summarize the final status of Contracts A, B, and C. Contract A: Enalish Mill Road & North Cascade Road Water Main Extension • Original Contract Amount: $1 ,119,981 .25 • Final Project Amount including all approved change orders: $1 ,122,044.14, Summary of Change Orders: o Change Order No. 1 : 8-inch water main and additional erosion control $6,454.35. o Change Order No. 2: Trenchless installation of 8 and 12- inch water main 2 and additional lineal footage quantities, $58,126.40. o Change Order No. 3: pipe restraints and topsoil erosion control and stabilization $7,732.00. o Change Order No. 4: Contract reduction based on final measurement of installed quantities. ($70,249.86) • Contract A Change Order Total: $2,062.89 or <0.2°k of contract amount Contract B: Enqlish Mill Road Pumpinq Facility • Original Contract Amount: $943,712.00 • Final Project Amount including all approved change orders: $968,738.15, Summary of Change Orders: o Change Order No. 1 : Installation of Sanitary Facilities (Restroom) $9,272.45. o Change Order No.2: Change of Pump Station door from deadbolt to Panic Device and Cylinder $814. o Proposed Change Order No. 2a dated March 20, 2018: Additional pipe restraints $475.60. o Change Order No. 3: Replacement of Unsuitable Backfill $1 ,746.90. o Change Order No.4: Storm sewer installation behind English Mill Pump Station' and contract adjustment based on final installed quantities $12,717.20. • Contract B Change Order Total: $25,026.15 or 2.65°k ofcontract amount. • Final Project Cost includes the drainage improvements necessary behind the pumping facility. 'This part of the project was not included in the original plans, but was necessary to prevent soil loss and erosion. Contract C: Hiqhwav 20 Water Main Extension • Original Contract Amount: $377,022.00 • Final Project Cost including all approved change orders: $456,617.36 o Change Order No. 1 : Pipe Installation change from trenchless to open cut, due to the presence of hardened calcified rock in areas that were scheduled to be directionally drilled. As such, an open trench installation was required. This created an increased demand for granular subbase, replacement of unsuitable backfill material, PCC surface replacement and additional water main related material and fittings costs. $72,900. o Change Order NO. 2: Full depth HMA in Forrest Ridge Cul-De- Sac to meet Barrington Lakes HOA's requirement. $35,945. o Change Order No. 3: Contract reduction based on measurements of installed quantities. ($29,250.42) • Contract C Change Order Total: $79,594.58 or 21°k of contract amount. On December 21 , 2018, the City received communication from its project design engineer IIW, P.C. recommending approval and acceptance of all three Westside Water System Improvement contracts and requested approval of the final payment including retainage for the three contracts. IIW, P.C. also requested early retainage release per the contractor request. 3 BUDGETIMPACT The project cost summary for the Westside Water System Improvements project by contract is as follows: Proiect Description SRF eliqible and Bid Award Final Over (Under) non�liqible Bid Amount, Proiect Cost % (rounded) Estimates ContractA: English $1,195,000.00 $1,119,981.25 $1,122,044.14 0.18% Mill Road & North Cascade Road Water Main Extension Contract8: English $970,000.00 $943,712.00 $968,738.15 2.65% Mill Pumping Facility ContractC: Highway $640,000.00 $377,022.00 $456,617.36 21.11% 20 Water Main Extension Total Project Costs $2,805,000.00 $2,440,715.25 $2,574,399.65 5.47% The project funding summary is as follows: CIP No. Fund Descriotion Fundina 7402703 Westside Water System Improvements (State of lowa, $2,760,000.00 Revolving Loan Fund) " 7402703 Westside Water System Improvements (Water $45,000.00 Construction Funds) " Total Available Project Funding 2.805.000.00 The final project cost for construction including approved change orders is: Contract A: $1 ,122,044.14 + Contract B: $968,738.15 + Contract C: $456,617.36 totaling $2,547,399.65, this is 5.47°k over the total bid amount of all three contracts. The final project construction costs are however $230,600.35 or 8.22°k less than the total requested budget of IDNR SRF loan plus local construction funds. RECOMMENDATION The City Council is requested to adopt the attached resolution to accept the improvements and authorize the final payments including retainage for Contract A in the amount of $56,102.21 ; Contract B in the amount of $89,343.10; and Contract C in the amount of $56,978.62 to Portzen Construction, Inc. for the Westside Water System Improvements Project. 4 Attachments cc: Jenny Larson, Budget Director Jean Nachtman, Finance Director 5 Prepared by Denise !hid. Water Department Manager Address: 901 Hawthorn St. Telephone: 563-589-4290 Return to: Kevin Firnstahl, City Clerk Address: City Hall- 50 W. 13th St Telephone: 589-4121 RESOLUTION NO. 8-19 ACCEPTING THE WESTSIDE WATER SYSTEM IMPROVEMENTS, CONTRACT A — ENGLISH MILL ROAD & NORTH CASCADE ROAD WATER MAIN EXTENSION; CONTRACT B — ENGLISH MILL PUMPING FACILITY; AND CONTRACT C HIGHWAY 20 WATER MAIN EXTENSION, PROJECT AND AUTHORIZING FINAL PAYMENTS TO THE CONTRACTOR WHEREAS, the public improvement contract for the Westside Water System Improvements Contract A — English Mill Road & North Cascade Road Water Main Extension; Contract B — English Mill Pumping Facility; and Contract C — Highway 20 Water Main Extension (the Project) has been completed by the Contractor, Portzen Construction Inc. (Contractor), the Water Department Manager has examined the work and recommends that the Project be accepted; and WHEREAS, the final contract amount for Contract A is $1,122,044.14; Contract B is $968,738.15; and Contract C is $456,617.36; WHEREAS, the Contractor has previously been paid on:Contact A in the amount of $1,065,941.93, leaving a balance of $56,102.21; Contract B in the amount of $879,395.05, leaving a balance of $89,343.10; and Contract C in the amount of $399,638.74 leaving a balance of $56,978.62; WHEREAS, the City Council finds that the recommendation of the Water Department Manager should be accepted. NOW, THEREFORE, BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY OF DUBUQUE, IOWA: Section 1. The recommendation of the Water Department Manager is approved, and the Project is hereby accepted. Section 2. The Finance Director is hereby directed to pay to the Contractor the balance of the final payment and retainage for Contract A of $56,102.21; Contract B of $89,343.10; and Contract C of $56,978.62 as provided in Iowa Code chapter 573, and to pay such retainage in accordance with the provisions of Iowa Code chapter 573 or Iowa Code chapter 26.13. Passed, approved and adopted this 7th day of January 2019. Attest: ./ 'lpAr Key' Firnsta I, ity Clerk i D. Buol, Mayor WATER DEPARTMENT MANAGER'S CERTIFICATE OF FINAL COMPLETION OF THE WESTSIDE WATER SYSTEM IMPROVEMENTS, CONTRACT A — ENGLISH MILL ROAD & NORTH CASCADE ROAD WATER MAIN EXTENSION; CONTRACT B — ENGLISH MILL PUMPING FACILITY; AND CONTRACT C — HIGHWAY 20 WATER MAIN EXTENSION, PROJECT The undersigned Water Department Manager of the City of Dubuque, Iowa, hereby certifies that she has inspected the Westside Water System Improvements: Contract A — English Mill Road & North Cascade Road Water Main Extension Project, and that said Project has been performed in compliance with the terms of the Public Improvement Contract, and that the total cost of the completed work including all change orders and adjustments is $1,122,044.14. Contract B — English Mill Pumping Facility, and that said Project has been performed in compliance with the terms of the Public Improvement Contract, and that the total cost of the completed work including all change orders and adjustments is $968,738.15. Contract C — Highway 20 Water Main Extension, and that said Project has been performed in compliance with the terms of the Public Improvement Contract, and that the total cost of the completed work including all change orders and adjustments is $456,617.36. Dated this 3rd day of January 2019. De : akeley lhrig, P.E. Water Department Manager Filed in the office of the City Clerk on the 3rd day of January 2 • 9. Ke n S. Firnstahl, C C, City Clerk