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2012 Brick Manhole Replacement Project Bid Package 1 Acceptance TO: The Honorable Mayor and City Council Members FROM: Michael C. Van Milligen, City Manager SUBJECT: 2012 Brick Manhole Replacement Project, Bid Package 1 DATE: September 11, 2012 City Engineer Gus Psihoyos is recommending acceptance of the public improvements for the 2012 Brick Manhole Replacement Project, Bid Package 1, as completed by Drew Cook & Sons, in the final contract amount of $95,792.15, which is 29.8% over the original contract because the contract was increased to include private utility conflicts near the manholes. I concur with the recommendation and respectfully request Mayor and City Council approval. / AAh kt1&1 Michael C. Van Milligen MCVM:jh Attachment cc: Barry Lindahl, City Attorney Cindy Steinhauser, Assistant City Manager Teri Goodmann, Assistant City Manager Gus Psihoyos, City Engineer THE C D Masterpiece on the Mississippi TO: Michael C. Van Milligen, City Manager FROM: Gus Psihoyos, City Engineer LI-P DATE: September 10, 2012 RE: 2012 Brick Manhole Replacement Project, Bid Package 1 INTRODUCTION Dubuque bwfyd u J.r 2012 The purpose of this memo is to recommend acceptance of the public improvements and authorize final payment to the contractor for the 2012 Brick Manhole Replacement Project, Bid Package 1. BACKGROUND The City of Dubuque, Iowa has entered into a Consent Decree in the case of The United States of America, and the State of Iowa v. The City of Dubuque, Iowa, Civil Action No. Case 2:11 -cv- 01011 -EMJ, Civil Action Number 2008V00041, DOJ Case Number 90- 5 -1 -1- 09339, United States District Court for the Northern District of Iowa. The provisions of the Consent Decree apply to and are binding upon the City and its officers, directors, employees, agents, servants, successors, assigns, and all persons, firms and corporations under contract with the City to perform the obligations of the Consent Decree. The City is actively rehabilitating brick manholes and sanitary sewer pipes that were identified in the plan to be deficient. DISCUSSION The 2012 Brick Manhole Replacement Project, Bid Package 1 was completed by Drew Cook & Sons of Dubuque, Iowa, in the final contract amount of $95,792.15. RECOMMENDATION I recommend that the City Council accept the improvements and authorize payment of the contract amount of $95,792.15 to Drew Cook & Sons for the 2012 Brick Manhole Replacement Project, Bid Package 1. BUDGET IMPACT The cost summary for the 2012 Brick Manhole Replacement Project, Bid Package 1 is as follows: Construction Contract Contingency Construction Engineering & Inspection Award $ 73,806.40 7,380.00 12,177.00 $ 93,363.40 Final $95,792.15 0 1,500.00 97 292.15 The contract was increased to include private utility conflicts near the manholes, causing the excavations to be larger than expected. Additional HMA pavement and sub base PC Concrete was needed for the larger excavations. (PC concrete was found under the original street asphalt surface layer.) Full depth sawing was needed to prepare the edges of the PC concrete sub base for a clean joint. There was also additional bedding stone and backfill material necessary due to the larger excavations. There was unanticipated rock excavation required to remove the existing brick manholes; the brick manholes were built into around the existing bedrock layers. At one manhole location private and City utilities were completely surrounding the manhole so that a section of storm sewer pipe had to be removed and replaced in order to complete the manhole replacement. The project funding summary is as follows: CIP Fund Description Fund Amount 7202332 Stormwater Infiltration and Inflow $97,292.15 Total Project Funding $97,292.15 ACTION TO BE TAKEN I respectfully request that the City Council adopt the attached resolution accepting the improvements and authorizing payment of the contract amount of $95,792.15 to Drew Cook & Sons for the 2012 Brick Manhole Replacement Project, Bid Package 1. Prepared by Deron Muehring, Civil Engineer cc: Charles Gau Jenny Larson RESOLUTION NO. 249 -12 ACCEPTING THE 2012 BRICK MANHOLE REPLACEMENT PROJECT AND AUTHORIZING THE PAYMENT OF THE CONTRACT AMOUNT TO THE CONTRACTOR Whereas, the Public Improvement Contract for the 2012 Brick Manhole Replacement Project (the Project) has been completed and the City Engineer has examined the work and filed a certificate stating that the Project has been completed according to the terms of the Public Improvement Contract and that the City Engineer recommends that the Project be accepted; and NOW THEREFORE, BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY OF DUBUQUE, IOWA: Section 1. The recommendation of the City Engineer is approved and the Project is hereby accepted. Section 2. The Finance Director is hereby directed to pay to, the Contractor from the 2012 Brick Manhole Replacement Project appropriations for the contract amount of $95,792.15 less any retained percentage provided for therein as provided in Iowa Code chapter 573, and to pay such retainage only in accordance with the provisions of Iowa Code chapter 573. Passed, approved and adopted this 17th day of se.tember2012. Roy D. Buol, Mayor Attest: Kevi S. Firnstahl, CM &amity Clerk CITY ENGINEER'S CERTIFICATE OF FINAL COMPLETION OF THE 2012 BRICK MANHOLE REPLACEMENT PROJECT The undersigned City Engineer of the City of Dubuque, Iowa, hereby certifies that he has inspected the, that the 2012 Brick Manhole Replacement Project has been performed in compliance with the terms of the Public Improvement Contract, and that the total cost of the completed work is $97,292.15. Dated this day of , 2012. Gus Psihoyos, City Engineer Filed in the office of the City Clerk on the day of , 2012. Kevin S. Firnstahl, CIVIC, City Clerk THE CCIY OF DUB E Masterpiece on the Mississippi City of Dubuque Engineering 50. W. 13th Street Dubuque, IA 52001 (563) 589 -4270 PROJECT CLOSE OUT FORM Project Name: CIP Number: Project Contract Amount: Project Completion Date: 2012 BRICK MANHOLE REPLACEMENT PROJECT BID PACKAGE #1 CIP: 7202332 $73,773.00 26- Jul -12 Contractor Name: Contractor Address: City, State, Zip: Contractor Telephone: Drew Cook & Sons 10872 Timber Ridge Dubuque, Iowa 52001 563 -582 -9292 ITEM NO CONTRACT ITEM DESCRIPTION CONTRACT ITEM QUANTITY UNIT UNIT PRICE PROJECT TOTAL QUANTITY TOTAL PERCENT COMPLETE 3 MH 05393 - 11' depth 1 LS $ 4,654.00 $ 1.00 $ 1.00 $ $ 4,654.00 4,656.00 100.00% 100.00% 10000% 100.00% 100.00% 100.00% 1 D0.00% 100.00% 100.00% 100.00% 100.00% 100.00% 0.00% 31.74% 133.33% 0.00% 0.00% 485.12% 0.00% 320.97% 216.09% 0.D0 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 100.00% 1 2 MH 05387 - 11' depth 1 LS $ 4,656.00 3 MH 05378 - 10' depth 1 LS $ 4,654.00 $ 1.00 $ 4,654.00 $ 1.00 $ 5,356.00 $ 1.00 $ 4,656.00 $ 1.00 $ 4,654.00 $ 1.00 $ 4,656.00 $ 1.00 $ 5,156.00 $ 1.00 $ 3,458.00 $ 1.00 $ 3,458.00 $ 1.00 $ 3,458.00 $ 1.00 $ 3,710.00 $ $ $ 15.87 $ 380.86 $ 4.00 $ 300.00 $ $ $ $ $ 679.17 $ 7,470.87 $ $ $ 192.58 $ 2,407.25 $ 97.24 $ 10,696.40 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 1.00 $ 25.00 4 MH 05374 - 13' depth 1 LS $ 5,356.00 5 1 MH 05366 - 11' depth 1 LS $ 4,656.00 6 MH 05356 - 10' depth 1 LS $ 4,654.00 7 MH 05330 - 11' depth 1 LS $ 4,656.00 8 MH 05355 - 11' depth 1 LS $ 5,156.00 9 MH 05357 - 7' depth 1 LS $ 3,458.00 10 MH 05367 - 7' depth 1 LS $ 3,458.00 11 MH 05383 - 7' depth 1 LS $ 3,458.00 12 MH 05391 - 7' depth 1 LS $ 3,710.00 13 8" PVC SDR 26 120 LF $ 12.00 14 4" PVC SDR 26 50 LF $ 24.00 15 8"x 4" PVC SDR 26 Wye 3 E4 $ 75.00 16 PC Concrete Curb And Gutter- Remove and Construct 25 LF $ 17.00 17 PC Concrete Sidewalk 4" - Remove and Construct 96 SF $ 4.50 18 Granular Subbase, IOWA DOT Gradation #12a 140 Ton $ 11.00 19 1 Granular Backfill, IOWA DOT Gradation #32 (Man sand) 700 Ton $ 11.00 20 JGradedStone Base 60 Ton $ 12.50 21 HMA 300K Surface Course, 1/2" (PG 6422) 45 Ton $ 110.00 22 8" DIP, Class 52 W / Wrap 100 LF $ 9.00 23 8" 45 Degree Bend 4 FA $ 25.00 24 8 "22.5 Degree Bend 4 FA $ 25.00 25 8" Solid Sleeve 4 FA $ 25.00 26 8" Mega Lug 16 FA $ 10.00 27 6" DIP, Class 52 W / Wrap 100 LF $ 8.00 28 6" 45 Degree Bend 4 FA $ 20.00 29 6" 22.5 Degree Bend 4 FA $ 20.00 30 6" Solid Sleeve 4 FA $ 2000 . 31 6" Mega Lug 16 FA $ 10.00 32 3/4" Copper Service Reconnect 1 FA $ 25.00 CHANGE ORDER Payment Totals $ 73,806.40 Total Contract Work Performed to Date: $ 73,806.40 Total Change Order Work Performed to Date: $ 21,985.75 Total Contract and Change Order Work Performed to Date: $ 95,792.15 Miscellaneous Costs $ Engineering $ 1,500.00 TOTAL FINAL PROJECT COSTS: $ 97,292.15 CHANGE ORDER 1 12- Apr -12 12- Apr -12 17- May -12 17- May -12 17- May -12 17- May -12 1 7- Jun -12 1" Clean w/ filter fabric at $16.50 per Ton = (44.86 Ton)(60.09 Ton)(88.79 Ton) Traffic control and project safety @ $1,150.00 total LS Sawing (1st cut) @ $2.00 per LF (267 LF)(374.25 LF)(200.5 LF) Sawing (2nd cut) @ $4.00 per LF 6" Base PCC w/ Epoxy Tie Steel @ $52.50 per BY = (130.05 SY)(93.4 SY)(59.2 BY) Rock Excavation @ $100.00 per CY = (3.6 CY) Stortn Sewer pipe repair @ Algona And Dexter (See invoice #4503) $ 3,196.72 $ 1,150.00 $ 1,683.50 $ - $ 14,839.13 $ 360.00 $ 756.40 2 3 4 5 6 7 I hereby certify that the above statement shows, in detail, the correct amount of all work required to complete the above improvement. 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