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Manson Road Emergency Watermain and Bridge Repair AcceptanceTHE CITY OF Dui Masterpiece on the Mississippi TO: The Honorable Mayor and City Council Members FROM: Michael C. Van Milligen, City Manager SUBJECT: Manson Road Bridge and Watermain Emergency Repair Project FEMA Disaster Declaration No. DR- 4018 -IA DATE: February 26, 2013 Dubuque kital All- America City II 111! 2012 City Engineer Gus Psihoyos and Water Department Manager Bob Green are recommending acceptance of the construction contract for the Manson Road Bridge and Watermain Emergency Repair Project, as completed by Taylor Construction, in the final contract amount of $364,162.14, which is a 12.7% increase from the original contract amount of $323,123.00. However, the total project cost ($421,530.89) is only a 4.1 % increase from the initial estimated total project cost. The primary reason for the additional cost was the result of a 14 -foot deep stream bed scour hole that was discovered once the creek was dewatered to perform the watermain repairs. This scour hole required approximately $35,000 in stone material to fill. I concur with the recommendation and respectfully request Mayor and City Council approval. hrit44 Michael C. Van Milligen MCVM:jh Attachment cc: Barry Lindahl, City Attorney Cindy Steinhauser, Assistant City Manager Teri Goodmann, Assistant City Manager Gus Psihoyos, City Engineer Bob Green, Water Department Manager E Masterpiece on the Mississippi TO: FROM: DATE: SUBJECT: Michael C. Van Milligen, City Manage Gus Psihoyos, City Engineer Bob Green, Water Department Mana February 25, 2013 Dubuque b ILA Al-America City 11111 2012 Manson Road Bridge and Watermain Emergency Repair Project FEMA Disaster Declaration No. DR- 4018 -IA INTRODUCTION The enclosed resolution provides for the acceptance of the construction contract for the Manson Road Bridge and Watermain Emergency Repair Project. BACKGROUND As a result of the severe storm event that occurred on July 27 -28, 2011 the existing bridge and watermain along Manson Road sustained significant damages due to the historic flooding conditions that occurred. Various portions of the bridge substructure and approaches have been undermined as a result of the high velocity flood waters. The upstream and downstream embankments on both sides of the bridge have been severely eroded. The velocity of the flood waters also created a scour hole 14 feet deep on the south side of the bridge which impacted the watermain creek crossing, causing the 8 inch ductile iron pipe waterline to fail. DISCUSSION The emergency repairs to the bridge and water main along Manson Road was completed by Taylor Construction of New Vienna, Iowa, in the final contract amount of $364,162.14, which is a 12.7% increase from the original contract amount of $323,123.00. However, the total project cost ($421,530.89) is only a 4.1% increase from the initial estimated total project cost. The primary reason for the additional cost was the result of a 14 -foot deep stream bed scour hole that was discovered once the creek was dewatered to perform the watermain repairs. The large scour hole was not apparent during the post damage assessment survey and required approximately $35,000 in stone material to fill the scour hole. RECOMMENDATION I recommend that the City Council accept the emergency repair improvements and authorize payment of the contract amount of $364,162.14 to Taylor Construction for the Manson Road Bridge and Watermain Emergency Repair Project. BUDGET IMPACT The project cost summary for the emergency repairs to the bridge and water main along Manson Road are as follows: The following table provides a detailed summary of the final project costs along with the associated funding distribution for FEMA and State of Iowa funding assistance for eligible reimbursable expenses, along with the City's associated cost share. Description Award Final Construction Contract - Taylor Construction $323,123.00 $364,162.14 Construction Contingency 32,312.30 Temporary Construction Easement 1,000.00 1,000.00 Consultant Design Services 26,176.00 26,176.00 Consultant Construction Inspection Services 22,282.00 30,192.75 Total Project Cost $404,893.30 $421,530.89 The following table provides a detailed summary of the final project costs along with the associated funding distribution for FEMA and State of Iowa funding assistance for eligible reimbursable expenses, along with the City's associated cost share. Description Final Cost FEMA (75 %) State (10 %) City (15 %) City Cost (Non - Eligible) Contract Repair Cost Watermain $161,719.68 $69,169.13 $9,222.55 $13,833.83 $69,494.18 Bridge $194,769.46 $121,970.25 $16,262.70 $24,394.05 $32,142.46 Storm Sewer $ 7,673.00 $5,754.75 $767.30 $1,150.95 Construction Total $364,162.14 Temp Easement $ 1,000.00 $750.00 $100.00 $150.00 Design - Watermain $ 13,562.00 $10,171.50 $1,356.20 $2,034.30 Design - Bridge $ 12,614.00 $9,460.50 $1,261.40 $1,892.10 Inspect - Watermain $ 14,512.50 $10,884.38 $1,451.25 $2,176.88 Inspect - Bridge $ 15,680.25 $11,760.19 $1,568.03 $2,352.04 Total Project Cost $421,530.89 $239,920.69 $31,989.43 $47,984.14 $101,636.64 The estimated eligible Federal and State costs outlined above are based on the approved emergency repair costs as noted in the FEMA Damage Assessment Report and also the FEMA Exit Briefing Report. The final actual Federal and State participating reimbursement costs will not be known until the project audit is completed. The project funding summary is as follows: CIP No. Fund Description Fund Amount 3002349 FEMA Funding $ 239,920.69 3002349 State Funding 31,989.43 7401405 City - Watermain Replacement Fund 87,689.18 3001258 City - Bridge Repair & Maintenance 60,780.65 7201066 City - General Storm Sewer Repair 1,150.95 Total Project Funding $ 421,530.89 ACTION TO BE TAKEN I respectfully request that the City Council adopt the attached resolution accepting the emergency repair improvements and to authorize payment of the contract amount of $364,162.14 to Taylor Construction for the Manson Road Bridge and Watermain Emergency Repair Project. Prepared by Robert Schiesl, Assistant City Engineer cc: Jenny Larson, Budget Director Ken TeKippe, Finance Director Mike Brekke, Water Department Manager Don Vogt, Public Works Director John Klostermann, Public Works F: \PROJECTS \MANSON RD BRIDGE & WATERMAIN REPAIRS \Council & Staff Documents\Acceptance RESOLUTION NO. 68 -13 ACCEPTING THE MANSON ROAD BRIDGE AND WATER MAIN EMERGENCY REPAIR PROJECT AND AUTHORIZING THE PAYMENT OF THE CONTRACT AMOUNT TO THE CONTRACTOR Whereas, the Manson Road Bridge and Watermain Emergency Repair Project (the Project) has been completed and the City Engineer has examined the work and filed a certificate stating that the Project has been completed according to the terms of the Public Improvement Contract and that the City Engineer recommends that the Project be accepted; and NOW THEREFORE, BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY. OF DUBUQUE, IOWA: Section 1. The recommendation of the City Engineer is approved and the Project is hereby accepted. Section 2. The Finance Director is hereby directed to pay to the Contractor from the Manson Road Bridge and Watermain Capital Improvement appropriation for the contract amount of $364,162.14 less any retained percentage provided for therein as provided in Iowa Code chapter 573, and to pay such retainage only in accordance with the provisions of Iowa Code chapter 573. Passed, approved and adopted this 4th day of March , 2013. Kevin J. Lyn , Mayor ro Tem Attest: Kevin . Firnstahl, ity Clerk CITY ENGINEER'S CERTIFICATE OF FINAL COMPLETION OF THE MANSON ROAD BRIDGE AND WATERMAIN EMERGENCY REPAIR PROJECT The undersigned City Engineer of the City of Dubuque, Iowa, hereby certifies that he has inspected the Manson Road Bridge and Watermain Emergency Repair Project, that the Project has been performed in compliance with the terms of the Public Improvement Contract, and that the total cost of the completed work is $421,530.89. Dated this 0 day of fe6n it.y, 2013. Filed in the office of the City Clerk on thafil day of City Engineer 2013. e in S. Firnstahl, City Clerk November 5, 2012 Bob Schiesl, Assistant City Engineer City of Dubuque 50 West 13th Street Dubuque, IA 52001 Bob Green, Water Dept. Manager Eagle Point Water Plant 1902 Hawthorne Street Dubuque, IA 52001 -1416 Re: City of Dubuque, Iowa Manson Road 2011 Flood Damage Repairs Project Certification IIW Project No.: 11168.01 / 02 Gentlemen: An inspection of the Manson Road 2011 Flood Damage Repairs project has been performed. We find that the contractor has completed /corrected the minor outstanding items. We hereby certify that Taylor Construction, Inc. of New Vienna, Iowa has completed construction of the Manson Road 2011 Flood Damage Repairs project in compliance with the drawings and specifications and that the project is ready for acceptance. The final construction cost including Change Order No. 2 Final is $364,162.14. A copy of Change Order 2 Final is enclosed. Three copies of this change order have been sent to Taylor Construction for signature. Change Order 2 Final documents the differences between the original quantities and the final installed quantities and the resulting project cost difference. The contractor will be asked to forward three signed copies of the change order to the City for approval. No contract payment is due at this time. We recommend that the City of Dubuque approve and accept the Manson Road 2011 Flood Damage Repairs project. The retainage amount for this project is $18,208.11. Retainage is to be held for 30 days after acceptance. If after 30 days no claims are filed, the City can finalize the financial aspects of this project. IIW will prepare Contract Payment No. 4 Final at the time the retainage is due to the Contractor. Approval and acceptance starts the two year warranty period. Sincerely, IIW, P.C. Gary D. Sejkora, P.E. Principal Municipal & Environmental Engineer Enc: Copy of Change Order 2 Final Copy: Taylor Construction, Inc. IIW, P.C. www.iiwengr.com ARCHITECTURE CIVIL ENGINEERING CONSTRUCTION SERVICES ENVIRONMENTAL ENGINEERING LAND SURVEYING MUNICIPAL ENGINEERING STRUCTURAL ENGINEERING TRANSPORTATION ENGINEERING Dennis F. Waugh, PE /SE* Charles A. Cate, PE ** Gary D. Sejkora, PE Michael A. Jansen, PE /SE Ronald A. Balmer, PE /SE /AIA Timothy J. Tranel, PE* John F. Wandsnider, PE Julie P. Neebel, PE James P. Kaune, PE Thomas J. Oster, PLS ** Wray A. Childers, PLS Geoffry T. Blandin, PE Mark C. Jobgen, PE Lauren N. Ray, PE/SE" Bradley J. Mootz, PE /SE Cody T. Austin, PE* Marc D. Ruden, PE Mark R. Fassbinder, AIA* Michael A. Ruden, NCARB /AIA* Craig J. Elskamp, AIA Robert W. Blok, PE Eric J. Helminiak, PE /SE* Steven J. Hunn, PE Jeffrey J. Brandt, PLS / RLS Craig L. Geiser, PLS / RLS Adam J. Moris, PE James P. Maloney, PE David A. Leapaldt, AIA, CID* * LEED AP ** Retired 4155 Pennsylvania Avenue, Dubuque, IA 52002 -2628 ♦ [P] 563.556.2464/800.556.4491 • [F] 563.556.7811 ENGINEERS. ARCHITECTS. SURVEYORS. ilw BID ITEM City of Dubuque - Engineering Division Council Final Payment Form PAYMENT NO: COUNCIL FINAL PROJECT NAME: Manson Road Bridge & Watermain Emergency Repair FEMA Distaster Declaration No. DR- 4018 -IA CONTRACTOR: Taylor Construction, Inc. BID ITEM DESCRIPTION WATERMAIN REPAIR Al Mobilization & Miscellaneous for Water Main A2 Trench Protection & Dewatering (ie sheeting, dike, pumping, diversion) A3 8" DIP Water Main CL52 w/Tracer Wire & PE Wrap A4 6" DIP Hydrant Lead CL52 w/Tracer Wire & PE Wrap UNIT DATE: February 13, 2013 CONTRACT AMOUNT: 5323,123.00 CONTRACT UNIT COST • LS $ 5,000.00 QUANTITY TO DATE 1 AMOUNT EARNED TO DATE 5,000.00 LS $ 57,000.00 1 $ 57,000.00 LF $ 61.00 365.00 $ 22,265.00 LF $ 55.00 21.70 $ 1,193.50 8" RS, MJ Gate Valve w/ Box and Adaptor II (cut into existing 8" main) *A5 "The quantity for 8 inch RS MJ gate valves is 1.75 to reflect an EA $ 4,000.00 1.75 $ 7,000.00 adjustment of the unit cost for a second valve. A6 6" RS MJ Gate Valve w/ Box and Adaptor 11 (for hydrant isolation) PA $ 2,500.00 1 $ 2,500.00 EA $ 3,000.00 1 $ 3,000.00 AS Connection to Existing Water Main EA $ 1,500.00 3.00 $ 4,500.00 A9 MJ Water Main Fitting, Compact DI LBS $ 2.00 1,110.00 $ 2,220:00 Al 0 8" Wedge Type MJ Retainer Gland (1108 Mega Lug) EA $ 45.00 47.00 $ 2,115.00 All 6" Wedge Type MJ Retainer Gland (1106 Mega Lug) EA $ 35.00 6.00 $ 210.00 Al2 8" Field Lok 350 or Sure Stop 350 Gasket EA $ 100.00 3.00 $ 300.00 A13 6" Field Lok 350 or Sure Stop 350 Gasket EA $ 70.00 0.00 $ A14 Tracer Wire Access Box EA $ 400.00 3.00 $ 1,200.00 A15 Reinforced Concrete Encasement LF $ 325.00 115.00 $ 37,375.00 Alb Valve Manhole w/ Flg. Valve, Saddles, Corp. Stops (drilling by City) LS $ 9,000.00 1.00 $ 9,000.00 A17 4" CPE Drain Tile w/ SST Rodent Guard LF $ 10.00 100.00 $ 1,000.00 Al 8 1 1/4" Service Tap (contact City for cost & materials) EA $ 2,500.00 0 $ Al 9 1 1/4" Cub Stop /Box and Connect to Existing EA $ 1,200.00 0 $ A20 1 1/4" Copper Tube Type K LF $ 30.00 0 $ A21 Plug Exist Tap, Assist City EA $ 2,000.00 0 $ A22 Silt Fence LF $ 2.50 188.00 $ 470.00 A23 12" Crushed Stone Driveway Resurfacing TON $ 15.00 43.73 $ 655.95 A24 Mulching AC $ 1,000.00 1.50 $ 1,500.00 A25 Seeding & Fertilizing AC $ 1,000.00 2.00 $ 2,000.00 A26 Erosion Control Blanket SY $ 2.50 0 $ A7 Fire Hydrant, Furnish & Install TOTAL AMOUNT EARNED TO DATE - WATERMAIN REPAIR: $ 160,504.45 STORM SEWER REPAIR/DEBRIS REMOVAL B1 DOT Erosion Stone at 18" Sewer Crossing TON $ 28.00 59.75 $ 1,673.00 B2 Replace Manhole Cover with Neenah R1916 F EA $ 1,000.00 1 $ 1,000.00 B3 Creek Channel and Bank Debris Removal to 400 ft. downstream of bridge LS $ 5,000.00 1 $ 5,000.00 TOTAL AMOUNT EARNED TO DATE - STORM SEWER / DEBRIS REMOVAL: BRIDGE REPAIR C1 Mobilization & Miscellaneous for Bridge /Creek Repair C2 Traffic Control C3 Macadam Stone (IA DOT) C4 Class E Revetment (IA DOT) C5 Class B Revetment Armor (IA DOT) C6 Engineering Fabric (IA DOT for Rip Rap) C7 Flowable Mortar (IA DOT) C8 18" RCP (per City Standard) C9 Sidewalk Replacement $ 7,673.00 LS $ 5,000.00 1 $ 5,000.00 LS $ 1,600.00 1 $ 1,600.00 TON $ 17.00 2,271.33 $ 38,612.61 TON $ 18.00 5,163.48 $ 92,942.64 TON $ 23.00 1,526.10 $ . 35,100.30 SY $ 3.00 686.67 $ 2,060.01 CY $ 200.00 60.50 $ 12,100.00 LF -- $ __ 95.00 - 24.00. $ 2,280.00 SF $ 30.00 169.13 $ 5,073.90 TOTAL AMOUNT EARNED TO DATE - BRIDGE REPAIR: $ 194,769.46 ITEM NO. CHANGE ORDER - EXTRA WORK ITEMS CO1 - 1 6 inch CMP tile outlets CO1 - 2 Install Steel Channel to Protect Gas Main Temporarily Re- routed Across Bridge Rail UNIT CHANGE ORDER UNIT COST CHANGE ORDER QUANTITY CHANGE ORDER AMOUNT EARNED TO DATE EA $ 200.00 2.00 $ 400.00 LS $ 815.23 1.00 $ TOTAL AMOUNT EARNED TO DATE - CHANGE ORDERS: TOTAL AMOUNT EARNED TO DATE - BASE BID + CHANGE ORDERS: TOTAL DUE CONTRACTOR: CONSULTING ENGINEERING SERVICES: TEMPORARY CONSTRUCTION EASEMENT TOTAL CONSTRUCTION COST: CERTIFICATE OF THE CITY MANAGER: 815.23 $ 1,215.23 $ 364,162.14 $ 364,162.14 $ 58,138.65 $ 1,000.00 $ 423,300.79 I hereby certify that the above statement shows in detail the correct amount of all required to complete the above improvement. e/ APPROVED: / Michael Van Milligen, City Manager City of Dubuque, lo APPROVED: Gus Psihoyos, City Engineer City of Dubuque, Iowa CERTIFICATE OF THE CONTRACTOR: The undersigned, Taylor Construction, Inc. contractor for the above improvement, does hereby accept the above 'Total Due Contractor', as full settlement for all claims for said improvement. CONTRACTOR: Taylor Construction, Inc. BY: TITLE: DATE: J ca- Pr 141L February 13, 2013