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FY 15 Budget Presentation_Water & Resource Recovery CenterOP City of Dubuque Water & Resource Recovery Center DUBUQUE WATER & RESOURCE RECOVERY CENTER -!""fi 116. a Water & Resource Recovery Center Water & Resource Recovery Center "Aqua est Vita" Water is Life "Along With" "Things Required for Life" "Brought Back for Use" "The Place Where it Happens" The Water & Resource Recovery Center Water & Resource Recovery Center Department Manager Administrative Assistant Assistant Manager- Eight Operators 3 Laboratory Technicians 0.16 Intern Maintenance Foreman 2 Mechanics & 1 Electrician Fourteen • Fy2013 40 \JY&RRC Operations — Average Day Flow B.O.D. Avg. Day Res. /Com. Ind. %Ind. 7.258 mgd 25,261 lbs. T.S.S. 26,569 lbs. 6.608 mgd 19,191 lbs 24,866 lbs 0.65 mgd 6070 lbs 1703 lbs 9.8% 31.6% 6.8% W &RRC Performance FY 2013 Aria_ • Proces -d 7258 mgd. (annual 3.65 Billion) Removed 96% of B.O.D. (Biological Oxygen Demand) Removed 95% of T.S.S. (Total Suspended Solids) Generated 6.2 Dry Tons of Bio- Solids Daily to Land Application Anaerobic Digestion-Performance FY2013 19,702 pounds volatile solids into Digesters per Day 6,957 pounds volatile solids from Digesters per Day Conversion of 12,745 pounds to Digester gas Anaerobic Digestion-Performance FY2013 64.7% reduction of volatile solids. 38% is required to comply with Bio- Solids Land Application Rules This is what is converted to Methane Anaerobic Digestion-Performance FY2013 72% Methane Gas Production Quality - typical 60 to 65% Methane Current gas production of 200,000 cubic feet per day at 72% Methane - Equivalent to 144,000 cubic feet of Natural Gas or approx. 1 440 Therms, 42,192 kWh or provide for 720 homes natural gas. (American Gas Association Estimate) Hydraulic Peak Loading mgd BOD Load (lbs/day) Solids Load (lbs/day) Design Ca aci 36,900 29,400 Former Ca aci 34. 24,400 24,600 Percent Increase Current Conditions 33.6 25,261 26,569 W &RRC Capacity City of Dubuque is poised for growth in population and industry Along with this increased capacity Dubuque will have a highly energy efficient operation W &RRC O &M Budget Employee Expense Supplies & Services Machinery & Eqipment fy2012/13 fy2013/14 fy2013/14 fy2014/15 Actual Adopted Amended Recomm'd $ 1,548,007 $ 1,548,007 $ 1,640,985 $ 2,574,802 $ 2,113,413 $ 2,113,413 $ 2,230,713 $ 58,474 $ 46,300 $ 46,300 $ 65,240 Sub -total $ 3,941,946 $ 3,707,740 $ 3,707,740 $ 3,936,938 RRC 0 &M Budget Increase for Polymer -New process yields a new product which does not match early estimates for demand End of Warranties for equipment Additional Lab costs for new permit and Nutrient Reduction Plan Development New Systems i.e. Boiler; Gas Conditioning; Elevator; Radios for Lift Station Monitoring • Proposed Rate Increase Impact for typical family using 6,000 gallons per month would be an increase of $1.60 per month Rate Comparison (based on usage of 800 cubic feet or 6000 gallons per month) Age Of Plant City Davenport Des Moines West Des Moines Iowa City Sioux City Dubuque Ames Waterloo Cedar Rapids Council Bluffs Average 25 +years 12 +years 35+ years 35+ years Rates fy15 (as of 2/18/14) $39.49 ( +13 %) $38.79 $36.10 $36.08 $34.55 $33.51 $31.02 $22.40 $21.93 $17.21 $31.11 (+3.74%) Rate Comparison (based on usage of 800 cubic feet or 6000 gallons per month) Dubuque's is 5th lowest of the ten largest cities in Iowa Average with Dubuque is $31.11 Dubuque's rate is $2.40 higher than average • W &RRC Activities and Accomplishments W &RRC Substantial Completion September 2013 Ribbon Cutting Ceremony October 3, 2013 $68 million for projects (including Co - Generation) • W &RRC Activities and Accomplishments Lift Station Telemetry to SCADA December 201.3 Piggybacks onto existing infrastructure 900 mhz radio system City's fiber optics system Knowledge of City IT Staff W&RRC Activities and Accomplishments Lift Station Telemetry to SCADA December 2013 • W &RRC Activities and Accomplishments Cogeneration (Microturbines) Substantial Completion January 2014 Currently Producing 200 -280kw electricity 35 - 50% of W &RRC usage 1.11111FIFV-iiik'X'V Vai 1111 lb as & 7711 ..1.1-777-TTTIMINUTTITIMI AP W &RRC Activities Work to Complete Interconnection agreement with Alliant Programming changes required on W &RRC electrical grid to allow full usage of generated power to be accomplished under Co -Gen Project Addition of Capacitor Bank for maximum electrical rate advantage -Under Co -Gen Project High Strength Wastes (HSW) W &RRC has begun to except HSW Increased gas production of 50 to 80 thousand cubic feet (kcf) of gas per day Goal for fy15 is $275,000 in revenue from HSW and additional gas production of 60 to 80 kcf per day et Research for Additional Methane Use Compressed Natural Gas Fueling Station Using Methane from Digesters 600kw electricity will require 210 cfm Digesters and gas cleanup equipment has capacity of 350 cfm With 50cfm we could produce up to 275 gallons gasoline equivalent of vehicle fuel. Compressed Renewable Bio Gas Glycol chiller CU nLr41 .Panel Hydrogen Sulfide IRl ernQV I Flow does it NA" ork? Gas Cornpressoonf M.oiStLlre Removal System 5i bxa ne/ VCIC: R errlo Val `Mein BioCNG'.. Skid! F3iogas is piped to the patent pending BioCl1 ' System from a Landfill or anaerabic digester ▪ F- Fydrogen Sulfide, Moisture_ Siitaxa1ns_. Yola tile Organic Compounds and Carton [Dioxide are removed ▪ !Product gas is piped to a vvehiclle fueling system for use as fie -I in C ue hi cies Compressed Renewable Bio Gas W &RRC has all but one clean -up steps installed. CO2 removal and fueling station only needed. Incremental cost of approximately $500,000 for 200- 275 GGE per day (73,000 to 100,375 GGE per year) Less than $0.50 per GGE plus Capital Costs Nutrient Reduction Strategy Goal is to reduce the Iowa contribution of Total Nitrogen (TN) and Total Phosphorous (TP) into the Mississippi River and the Gulf of Mexico Two year process Data Collection Starting in October 2013 Plan Development Submitted by October 2015 Nutrient Reduction Plan (NPR) Dubuque NRP will address possible changes in the operation of the W &RRC including the addition of new processes. We will also consider the possibility of nutrient trading in a local watershed if economically feasible. a Water & Resource Recovery Center Water & Resource Recovery Center "Aqua est Vita" Water is Life "Along With" "Things Required for Life" "Brought Back for Use" "The Place Where it Happens" The Water & Resource Recovery Center W &RRC - From Disposing of Waste to Extracting Resources To Bio- Solids for injjc .t Beneficial Use Potential Resources Burned Administrative & Laboratory Personnel Operations Maintenance City Council Environmental Stewardship Commission City Staff The Citizens of Dubuque - a( • 2013 FLU VACCINES • to 4