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Northwest Arterial Hike Bike Trail Phase ITHE CITY OF DuB E MEMORANDUM ~,-~-~ o~ March 13, 2007 0' ~-' ~' c ~'; --~ L, r - ;`-- . ~ £,_ - (._ __ . TO: The Honorable Mayor and City Council Members ~' ~r; ~ . FROM: Michael C. Van Milligen, City Manager SUBJECT: Northwest Arterial Hike-Bike Trail -Phase I City Engineer Gus Psihoyos is recommending acceptance of the Northwest Arterial Hike-Bike Trail Project, as completed by Drew Cook & Sons Excavating, in the final contract amount of $344,368.49, which is a 58.8% increase from the original contract in the amount of $216,832. The reasons for this overage include an underestimation in the quantity of topsoil, seeding and graded base stone in the amount of $79,622; correction of unstable embankment soils in the amount of $38,036.53; and increase in the trail subgrade to a width of 12.5 feet versus the design width of 10 feet, for a cost of $11,900. Funding is available in the project budget. I concur with the recommendation and respectfully request Mayor and City Council approval. ~`~ ~ " f~l Michael C. Van Milligen MCVM/jh Attachment cc: Barry Lindahl, City Attorney Cindy Steinhauser, Assistant City Manager Gus Psihoyos, City Engineer THE CITY OF DuB E MEMORANDUM ~,~~ March 13, 2007 TO: Michael C. Van Milligen, City Manager FROM: Gus Psihoyos, City Engineer _ - ' SUBJECT: Northwest Arterial Hike-Bike Trail -Phase I (CIP 1001157) INTRODUCTION The enclosed resolutions provide for the acceptance of the construction contract for the Northwest Arterial Hike-Bike Trail Project. BACKGROUND The Northwest Arterial Hike-Bike Trail - Phase I project is a 2.2 mile, 10-foot wide off- road trail along Iowa Highway 32 from John F. Kennedy Road to the planned extension of the Dubuque County Heritage Trail just east of the intersection of US 52/Iowa 386 (John Deere Road). The preliminary grading for the trail was previously completed as part of the Iowa Highway 32 (Phase 4) with the construction of 4 lane highway between John F. Kennedy Road to US 52. In October, 2005, the City of Dubuque received a $200,000 REAP grant from the Iowa Department of Natural Resources (Iowa DNR) for Phase I of the Northwest Arterial Hike-Bike Trail. Phase II of the Iowa 32 Hike-Bike Trail runs from just north of US 20 (Dodge Street) to John F. Kennedy Road. Grant funding has not been secured yet for Phase II of the project. DISCUSSION The Northwest Arterial Hike-Bike Trail Project has been completed by Drew Cook & Sons Excavating of Dubuque, Iowa, in the final contract amount of $344,368.49, which is a 58.8% increase from the original contract in the amount of $216,832. Since the potential overage was identified in late 2006, Engineering staff had multiple meetings with the general contractor, and was able to negotiate an equitable settlement on plan quantity item overruns and approved change order extra works items. During the meetings many issues were discussed concerning this project. These issues could be grouped in the following categories: Revised Estimate, Existing Conditions and Construction Methods. Revised Estimate During the project development phase, Engineering staff communicated with local contractors about the anticipated construction methods to construct and pave a typical hike-bike trail. These construction methods were taken into consideration when the initial estimate of probable cost was prepared. However, when this estimate was developed, some of the controlling items for construction were under estimated. These items included topsoil, seeding and graded base stone. If these item quantities had been incorporated, the initial estimate of probable cost would have totaled approximately $296,454, which is approximately $79,622 higher than the contractor's bid amount of $216,832. Existing Conditions During the design of the project it was anticipated that the supporting embankment soils would be suitable for the placement of the trail. During construction, it was discovered that the in-place subgrade soils were both insufficient in material type and in compaction. Because the existing soils were extremely unstable and would not support the weight of construction equipment, attempts were made to lighten the loads of the equipment during construction. This had limited success. As a result, substantially more stone than originally estimated was required to correct the unsuitable subgrade conditions. The additional cost for this stabilization stone was $38,036.53. Construction Methods During the pre-construction meeting the general contractor requested approval to increase the trail subgrade to a width of 12.5 feet through the entire trail corridor versus the design width of 10 feet. The modified trail subgrade width was justified based on a constructability review to provide sufficient width for construction equipment access and to insure that the edge of the trail subgrade would adequately support the asphalt pavement equipment. The additional trail subgrade width was further justified when the unstable embankment soils were encountered during construction. The associated costs to increase the trail subgrade width resulted in an increase to excavation and base stone quantities, which resulted in an additional cost of approximately $11,900.00. CONCLUSION Engineering staff feels that even with the unstable embankment soil conditions and the many constructability challenges associated with this trail project, the final product of the trail is excellent. The contractor should be commended for constructing a quality trail project despite the many construction challenges that had to be overcome. Drew Cook & Sons Excavating and their sub-contractors frequently met with engineering staff and were willing to work through all of the issues on the trail. They also negotiated in good faith on bid item quantities that were in question to provide an equitable solution to the cost overruns on the project. RECOMMENDATION I recommend that the City Council accept the improvements and establish the final contract at $344,368.49. BUDGET IMPACT Below is a synopsis of the funding breakdown for this project: Construction Contract Estimate Bid Award $207,558.00 $216,832.00 Final $344,368.49 Contingency Construction Engineering & Inspection Total Project Cost 20,755.80 20,755.80 22,831.38 22,831.38 $251,145.18 $260,419.18 The project funding summary is as follows: CIP No. Fund Description 1001157 Northwest Arterial Hike-Bike Trail Iowa DNR Resource Enhancement and Protection (REAP) Grant Total Project Funding ACTION TO BE TAKEN 0 32,715.01 $377,083.50 Fund Amount $ 177,083.50 200,000.00 $377,083.50 The City Council is requested to adopt the attached resolution accepting the improvement and establishing the final construction cost for the Northwest Arterial Hike- Bike Trail - Phase I Project. Prepared by Jon Dienst, Civil Engineer cc: Jenny Larson, Budget Director Laura Carstens, Planning Services Manager Gil Spence, Leisure Services Manager Bob Schiesl, Assistant City Engineer RESOLUTION NO. 159-07 ACCEPTING THE NORTHWEST ARTERIAL HIKE-BIKE TRAIL -PHASE I AND AUTHORIZING. THE PAYMENT OF THE CONTRACT AMOUNT TO THE CONTRACTOR Whereas, the Public Improvement Contract for the Northwest Arterial Hike-Bike Trail - Phase I (the Project) has been completed and the City Manager has examined the work and filed a certificate stating that the Project has been completed according to the terms of the Public Improvement Contract and that the City Manager recommends that the Project be accepted; and NOW THEREFORE, BE IT RESOLVED BY THE CITY COUNCIL OF THE CITY OF DUBUQUE, IOWA: Section 1. The recommendation of the City Manager is approved and the Project is hereby accepted. Section 2. The Finance Director is hereby directed to pay to the Contractor from the Northwest Arterial Hike-Bike Trail (CIP 1001157) and the Iowa DNR Resource Enhancement and Protection (REAP) grant appropriations for the contract amount of $344,368.49 less any retained percentage provided for therein as provided in Iowa Code chapter 573, and to pay such retainage only in accordance with the provisions of Iowa Code chapter 573. Passed, approved and adopted this19th day of March, 2007. Roy D. Buol, Mayor Attest: Jeanne F. Schneider, CMC, City CI/erk r r City of Dubuque -Engineering Division Final Payment Form PAYMENT NO: COUNCIL FINAL DATE: March 13, 2007 PROJECT NAME: Northwest Arterial Hike-Bike Trail -Phase 7 CONTRACTOR: Drew Cook Excavating, Inc. CONTRACT AMOUNT: $216,832.00 BID ITEM DESCRIPTION UNIT UNIT COST QUANTITY AMOUNT EARNED TO DATE TO DATE E>~CAVAt d- STC?ME 1 Excavation, Unclassified CY $ 7.50 $ 3,201.00 $ 24,007.50 2 Backfill, Topsoil SY $ 5.00 $ 7,537.50 $ 37,687.50 3 Graded Stone Base Ton $ 13.50 $ 6,919.71 $ 93,416.09 P+~ 4 HMA 300k Binder Course, 1/2" (PG 64-22) Ton $ 49.00 $ 1,644.06 $ 80,558.94 5 HMA 300k Surface Course, 1/2" (PG 64-22) Ton $ 49.00 $ 1,069.97 $ 52,428.53 E~.1,A~ML 6 Seed SY $ 2.00 $ 12,925.00 $ 25,850.00 7 Signs Each $ 150.00 $ 20.00 $ 3,000.00 8 Pavement Markings - Text/Symbols Each $ 100.00 $ 14.00 $ 1,400.00 9 Pavement Markings -Linear LF $ 0.30 $ 3,055.00 $ 916.50 10 Erosion Control Plan -Operating Procedures LS $ 4,500.00 $ 1.00 $ 4,500.00 11 Traffic Control & Safety Control LS $ 2,500.00 $ 1.00 $ 2,500.00 12 Mobilization LS $ 2,500.00 $ 1.00 $ 2,500.00 TOTAL AMOUNT EARNED TO DATE -BASE BID: $ 328,765.06 6Mhl~3E SRS C1 3" Breaker Run Ton $ 13.50 1,155.81 $ 15, 603.44 TOTAL AMOUNT EARNED TO DATE -CHANGE ORDERS: $ 15,603.4 TOTAL AMOUNT EARNED TO DATE: $ 344,368.49 TOTAL DUE CONTRACTOR: $ 344,388.49 ENGINEERING: $32,715.01 TOTAL CONSTRUCTION COST: $377,083.50 f CERTIFICATE OF THE CITY MANAGER: I hereby certify that the above statement shows in detail the Corr t a urxt of all work required to complete the above improveme (/ / APPROVED: '-~~ Cam-- Michael Van Millige anager City of Dubu owa APPROVED: -~ Gus Psihoyos, City Engineer City of Dubuque, Iowa CERTIFICATE OF THE CONTRACTOR: The undersigned contractor for the above improvement, does hereby accept the above "Total Due Contractor", as full settlement for all claims for said improvement. 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